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3+2 Two-Color Cream Sandwiching & Flow Packing Line | Dual-Flavor Filling | High-Speed Automatic | CE Certified | Turnkey Solution
The Skywin 3+2 Two Colors Cream Biscuit Sandwiching Machine with Flow Packing is a fully automatic integrated production line engineered for high-speed manufacturing of two-color cream sandwich biscuits with synchronized flow packing. The "3+2" configuration refers to a three-lane biscuit feeding and sandwiching system combined with a two-lane flow packing system — delivering balanced, high-throughput output from sandwiching through to finished packaged product.
What sets this line apart is its two-color cream filling capability: the machine deposits two distinct cream colors or flavors — such as vanilla and chocolate, strawberry and cream, or matcha and milk — onto biscuit bases in precise patterns, creating visually striking dual-color sandwich cookies. The sandwiched cookies are then arranged and flow-wrapped automatically, eliminating manual handling between sandwiching and packaging.
Designed for medium-to-large biscuit factories seeking premium product differentiation, this line delivers precise filling weight, consistent color separation, and reliable uptime exceeding 99.9%
Cream colors: One color, two colors, or three colors – switchable by changing cream tanks and stencils.
Sandwich patterns: 2+1 or 3+2 (three biscuits with two cream layers) – adjustable to your recipe.
Fillings: Cream, jam, chocolate, cheese – all can be handled with appropriate stencil and tank settings.
Lane options: Single row, two rows, four rows, or six rows – configure to match your upstream biscuit line output.
3‑servo motor 530S flow pack machine – high precision, low noise, and energy efficient.
Packing speed: 30‑300 bags per minute (depending on bag length and biscuit size).
Double frequency conversion – flexible bag length setting, save time and film.
Built‑in date printer – no extra equipment needed.
High‑sensitive photocell tracking – accurate sealing position.
PID temperature control – works with various heat‑seal films (PP, PE, OPP, AL/PE, etc.).
Non‑stick sealing knife – prevents film waste.
Automatic end sealer opening when machine stops – prevents film burn.
PLC touch screen – simple machine set‑up, hopper control, speed adjustment, and recipe memory.
Servo motor – precise cream deposition and biscuit alignment.
No biscuit, no cream system – laser sensors prevent waste, saving cream and keeping the machine clean.
All food contact parts made of stainless steel – fully compliant with international food safety standards.
Removable scrap trays for easy scrap collection and machine cleaning.
Separate cream holding tank and feeding system – avoids cross‑contamination.
Mobile cream hoppers – each with independent motor and reducer; can be removed for separate cleaning.
SUS304 stainless steel gear pump – jacketed connection tubes between hopper and stencil for temperature control.
Temperature metering device on cream stencil – ensures optimal cream viscosity.
Quick change‑over stencil design – different cream shapes (round, square, rectangle) in minutes.
Double‑chain pusher – ensures stable running, low noise, and easy maintenance.
Every cream hopper with independent motor and reducer – precise control of each cream color.
Stainless steel pushers – durable and hygienic.
Wheels at the bottom – convenient to move the machine for cleaning or reconfiguration.
Collecting pans for broken biscuits – maintain cleanliness.
Biscuit size range:
Round: diameter 30‑70 mm, height 3‑8 mm
Square/rectangular: length 35‑70 mm, width 30‑60 mm, height 3‑8 mm
Special specifications are acceptable – contact us for custom requirements.
Production capacity: 800‑1200 sandwiches per minute (two lanes).
Power supply: Single‑phase AC 220V, 50Hz, total power 4 kW.
Machine dimensions: 4500 mm (L) × 1900 mm (W) × 1470 mm (H).
Weight: 850 kg.
| Parameter | Value |
|---|---|
| Cream colors | 1, 2, or 3 colors (switchable) |
| Sandwich patterns | 2+1, 3+2 |
| Fillings | Cream, jam, chocolate, cheese |
| Lane options | 1, 2, 4, or 6 rows |
| Packing machine | 3‑servo motor 530S flow packer |
| Packing speed | 30‑300 bags/min |
| Biscuit shape (round) | Dia 30‑70 mm, H 3‑8 mm |
| Biscuit shape (square/rect) | L35‑70 × W30‑60 mm, H 3‑8 mm |
| Capacity | 800‑1200 sandwiches/min (two lanes) |
| Power | 4 kW / single‑phase AC 220V / 50Hz |
| Machine size (L×W×H) | 4500 × 1900 × 1470 mm |
| Weight | 850 kg |
| Control | PLC + touch screen + servo motor |
| Food contact material | 304 stainless steel |
| Cream pump | SUS304 stainless steel gear pump (jacketed tubes) |
| Safety | Acrylic protective cover, emergency stop |
Note: Special biscuit specifications are acceptable – please consult us for custom designs.
Biscuit feeding: Upright biscuits are fed into the lane (single/two/four/six rows) via adjustable conveyors. Sensors detect each biscuit.
Cream application: One, two, or three colors of cream are deposited onto the bottom biscuit via servo‑controlled stencils. No biscuit = no cream.
Top biscuit placement: The second biscuit is placed to form a 2+1 sandwich; for 3+2, a third biscuit and second cream layer are added.
Transfer to flow packer: Sandwiched biscuits move directly into the 3‑servo motor 530S flow packing machine without manual handling.
Pillow packing: The packer wraps each sandwich, seals, cuts, and prints the date – producing individual packets at 30‑300 bags/min.
Output: Packaged biscuits are discharged for cartoning or further handling.
This fully automated process eliminates manual labor from sandwiching to packing, reducing labor costs by up to 70% and ensuring consistent product quality.
This complete biscuit production line system is perfect for:
Oreo‑style sandwich biscuits – two‑color cream, 3+2 or 2+1 patterns.
Marie biscuits and cream crackers – regular shape, cream or jam filling.
Cheese biscuits – savory cream fillings.
Hard and soft biscuit manufacturers – from thin crispy crackers to soft cream sandwiches.
Cookie production lines – cream‑filled, jam‑filled, or chocolate‑filled cookies.
Biscuit making factories – high‑capacity operations requiring minimal manual intervention.
