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Fully Automatic Biscuit Sandwiching, Packing & Stacking Line | Two-Lane High-Speed Configuration | Cream & Jam Filled Cookies | CE Certified | Turnkey Solution
Product OverviewThe Skywin Two Lane Biscuit Sandwiching and Packing and Stacking Machine is a fully automatic end-of-line solution that integrates three core functions — biscuit sandwiching, on-edge flow packing, and automatic stacking — into one continuous, synchronized production line. This all-in-one system takes biscuit bases and tops, deposits cream or jam filling, sandwiches them, arranges the finished cookies on edge, flow-wraps them, and automatically stacks the finished packs for cartoning or case packing.
Engineered for medium-to-large biscuit factories seeking to minimize manual handling and maximize end-of-line efficiency, this two-lane line delivers precise filling weight, consistent sandwich alignment, and reliable uptime exceeding 99.9%. With dual-lane sandwiching feeding into synchronized packing and stacking, it eliminates the bottlenecks and labor costs associated with separate standalone machines.
Two‑lane output – up to 1200 sandwich biscuits per minute (single lane up to 600 pcs/min).
One or two colors of cream filling – switchable by changing cream tanks and stencils.
Multiple sandwich patterns: 2+1, 3+2, 4+3 – adjustable to your product recipe.
Fillings: Cream, jam, chocolate, and more – versatile for different markets.
Biscuit sizes: Rectangular (L35‑80 × W30‑70 mm) and round (diameter 35‑70 mm).
SIEMENS PLC touch screen – simple machine set‑up, hopper control, speed adjustment, and recipe memory.
Servo motor – precise cream deposition and biscuit alignment.
No biscuit, no cream system – laser sensors prevent waste, saving cream and keeping the machine clean.
All food contact parts made of 304 stainless steel – fully compliant with international food safety standards.
Removable scrap trays for easy scrap collection and machine cleaning.
Separate cream holding tank and feeding system – avoids cross‑contamination.
Mobile cream hoppers – each with independent motor and reducer; can be removed for separate cleaning.
SUS304 stainless steel gear pump – jacketed connection tubes between hopper and stencil for temperature control.
Temperature metering device on cream stencil – ensures optimal cream viscosity.
Quick change‑over stencil design – different cream shapes (round, square, rectangle) in minutes.
Double‑chain pusher – ensures stable running, low noise, and easy maintenance.
Every cream hopper with independent motor and reducer – precise control of each cream color.
Stainless steel pushers – durable and hygienic.
Trayless on‑edge packing – directly accepts sandwiched biscuits, reducing film waste and floor space.
Packing speed – matched to the sandwiching output (up to 1200 biscuits/min input, producing 200‑250 packets/min depending on bag length).
Double frequency conversion – flexible bag length setting, save time and film.
Built‑in date printer – no extra equipment needed.
High‑sensitive photocell tracking – accurate sealing position.
PID temperature control – works with various heat‑seal films (PP, PE, OPP, AL/PE, etc.).
Non‑stick sealing knife – prevents film waste.
Automatic end sealer opening when machine stops – prevents film burn.
After packing, the automatic stacker arranges the finished packets into ordered stacks or layers.
Adjustable stacking count (e.g., 5, 10, 20 packets per stack) – programmable via PLC.
Stacking output can be directly transferred to cartoning or palletizing, saving labor and improving downstream efficiency.
Acrylic protective covers – provide a safe working environment; our design emphasizes operator safety.
Wheels at the bottom – convenient to move the machine for cleaning or reconfiguration.
Collecting pans for broken biscuits – maintain cleanliness.
The Two Lane Biscuit Sandwiching And Packing And Stacking Machine operates as a fully integrated system:
Sandwiching capacity: Two lanes, up to 1200 pieces per minute (single lane up to 600 pcs/min). Overall output ranges from 80‑200 kg/hr depending on biscuit size and oven length upstream.
Cream options: One color or two colors. Creaming speed per lane is 500‑600 pieces per minute.
Biscuit dimensions: Rectangular length 35‑80 mm, width 30‑70 mm; round diameter 35‑70 mm.
Sandwich configurations: 2+1, 3+2, 4+3 – adjustable by reconfiguring cream stations and stacking guides.
Fillings: Cream, jam, chocolate, cheese – all can be handled with appropriate stencil and tank settings.
Control system: SIEMENS PLC with color touch screen, servo motor, recipe memory, fault self‑diagnosis.
Cream handling: Double‑jacketed cream tanks with hot water circulation, mix blades, hydraulic pushers; SUS304 gear pump; jacketed delivery tubes.
Packing machine type: Trayless on‑edge flow packer with double frequency conversion, date printer, photocell tracking, PID temperature control.
Packing speed: 200‑250 packets per minute (depends on bag length and biscuit size).
Stacking system: Automatic programmable stacker – adjustable stack count, smooth transfer to downstream.
Power supply: 4 kW (sandwiching) + packing & stacking power – total approx 9‑10 kW / 220V / 50Hz (three‑phase optional).
Machine weight: Sandwiching unit approx 1250‑1350 kg; packing & stacking unit additional weight; total system weight approx 2000‑2200 kg.
Material: Food‑grade 304 stainless steel for all contact parts; painted steel for support structures.
Safety features: Acrylic protective covers, emergency stop, non‑stick sealing knife, automatic end sealer opening.
This complete biscuit production line system is perfect for:
Hard and soft biscuit manufacturers – from Marie biscuits to soft Oreo‑style sandwiches.
Cookie production lines – cream‑filled, jam‑filled, or chocolate‑filled cookies.
Biscuit making factories – high‑capacity operations requiring minimal manual intervention.
Wafer biscuit production lines – adaptable for wafer sandwich products.
Industrial biscuit plants – where hygiene, speed, and consistency are critical.
Biscuit feeding: Upright biscuits are fed into the two‑lane adjustable conveyor. Sensors detect each biscuit.
Cream application: One or two colors of cream are deposited onto the bottom biscuit via the servo‑controlled stencil. No biscuit = no cream.
Top biscuit placement: The second (and third, for 3+2) biscuit is placed to form the sandwich.
Transfer to packer: Sandwiched biscuits move directly into the on‑edge flow packing machine without manual handling.
Pillow packing: The packer wraps each sandwich, seals, cuts, and prints the date – producing individual packets.
Automatic stacking: Packets are counted and stacked into programmed stacks (e.g., 10 packets per stack), ready for cartoning or palletizing.
This fully automated process reduces labor by up to 70% compared to manual sandwiching and packing.
No. 1 hot‑selling and technology‑protected biscuit sandwiching machine in China – proven market leadership.
15+ years of experience as a leading biscuit machine manufacturer.
Complete solutions: We supply entire biscuit production lines, cookie production lines, pretzel biscuit production lines, wafer biscuit production lines, biscuit sandwich machines, and biscuit packing lines – all from one source.
Global reputation: Serving customers in over 100 countries with reliable commercial cookie making machine and biscuit manufacturing equipment.
Technical innovation: Multiple patents for sandwiching, packing integration, and stacking.
1‑year warranty + whole‑life after‑sales service.
Alibaba assessed supplier – China leading snack food machinery supplier.
Flexible payment: 40% T/T deposit, 60% T/T balance before shipment; also Western Union or L/C.
Q: Are you a manufacturer?
A: Yes, we are a factory specialized in biscuit production line machinery, with a group of 20‑year experienced engineers and advanced processing equipment.
Q: How do you ship the products?
A: Usually by sea, but we can also arrange air freight according to customer requirements.
Q: What is your minimum order quantity?
A: 1 set. We welcome trial orders for this high‑capacity automatic biscuit sandwich machine.
Q: What information should I provide for a quotation?
A: Please tell us: the kind of machine you choose or the kinds of biscuits you will produce; your production capacity requirement; your production details – then we will recommend the best solution.
Q: Why choose Skywin?
A: We are China's leading snack food machinery supplier, an Alibaba assessed supplier, offering best quality, best service, and competitive price.
