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Complete Industrial Production Line for Hard Crackers & Hello Panda-Style Filled Biscuits | 100–1,500 kg/h | CE Certified | Turnkey Solution
The Skywin Hard Cracker and Hello Panda Biscuit Production Line is a complete turnkey solution engineered for manufacturers producing both hard crackers and Hello Panda-style filled biscuits on a single automated line. This integrated production system combines dough mixing, feeding, forming, baking, filling injection, sealing, cooling, and optional packaging into one continuous workflow — giving biscuit manufacturers the flexibility to produce two distinct product categories with minimal changeover time.
Hello Panda-style biscuits — small pillow-shaped biscuits with chocolate, strawberry, vanilla, or milk cream filling — represent one of the fastest-growing snack biscuit categories worldwide. This line is specifically optimized for the co-extrusion and sealing process required for filled pillow biscuits, while also supporting traditional hard cracker production such as soda crackers and saltine crackers.
With output capacities ranging from 100 to 1,500 kg/h and reliable uptime exceeding 99.9%, this production line is a dependable core asset for medium-to-large biscuit and snack factories.
Hard Biscuit Production Line:
A standard hard biscuit line comprises a feeding machine, dough rollers, and a roller cutting machine. The process begins with dough feeding and progresses through sequential rolling and sheeting stages to achieve the desired dough thickness. The formed dough sheet is then precisely cut by the roller cutter, with scrap dough efficiently recycled via an integrated rest material recycling system, before entering the oven via the oven feed conveyor.
Enhanced Capabilities:
To diversify biscuit types and characteristics, manufacturers can integrate optional equipment such as:
Sugar & Salt Sprinklers for surface flavor enhancement
Egg Spraying Machines for glaze application
Calico Printing Machines for decorative patterns
Lamination Note: An additional laminator is required upstream for producing soda crackers.
Baking Excellence:
The baking oven transforms the formed dough pieces into crisp, consistent biscuits. Choose from multiple heating options—electric, gas, diesel, or thermal oil—to perfectly match your specific product requirements and optimize baking performance.
Injection Machine: Precision Filling Automation
This fully automated, continuous-feed system significantly enhances production efficiency by seamlessly integrating the injection process:
1. Integrated High-Speed Process:
Automates the entire sequence: gentle biscuit feeding, precise chocolate/cream injection, and synchronized unloading.Eliminates manual handling bottlenecks for maximum throughput.
2. Precision Handling & Alignment:
Biscuits are gently transferred from the vibratory hopper onto Teflon-coated moulds.A precision plastic alignment brush ensures each biscuit is correctly positioned within its mould cavity before injection.Moulds advance via an intermittent-motion chain conveyor for accurate station timing.
3. Adjustable Production Control:
Features a variable frequency drive for effortless speed adjustment.Operators can fine-tune cycle times to match specific product requirements.
4. Engineered for Reliability:
Constructed with premium electrical components and robust mechanical drive systems.Delivers consistent, stable operation and minimizes downtime with an exceptionally low failure rate.
Application:
1. Reliable performance, stable operation, long service life.
2. All motor, electrical equipment, PLC, bearing adopts international and Chinese famous brand.
3. Reasonable layout, compact structure, small occuption, the body length of the baking oven is only 2/3 of the same type of product.
4. High automatic, stand-alone machine can be controlled separately, simple operation and easy maintenance.
5. High demoulding rate and finished product rate of no less than 98%.
6. Sepecial energy conservation design, low energy cost, can reduce pollution to an extreme.
7. Material is comply with food hygiene standard, all parts which is connected with food are adopt stainless steel.
8. Production line working width: 400mm, 600mm, 800mm, 1000mm, 1200mm and 1500mm.
Configuration OptionsStandard Line — Reliable, cost-effective configuration ideal for mid-range cracker and filled biscuit production.
High-End Line — Fully automated, higher output, premium raw materials and components for maximum performance and long-term durability.
Both configurations are CE certified and built to international standards.
