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Skywin Pretzel Biscuit Production Line – Complete Extruded Biscuit Manufacturing Solution
Product Introduction
The Skywin Pretzel Biscuit Production Line is a fully integrated system designed for manufacturing a wide variety of extruded biscuits, including pretzel biscuits, stick biscuits, and Pocky-style biscuits. This automatic production line is engineered to meet diverse production requirements, with flexible configurations tailored to your factory layout, product style, and biscuit shapes.
To achieve optimal results, the line configuration can be customized according to your specific needs—whether adapting to available floor space, adjusting for different biscuit varieties, or incorporating special shaping requirements.
Wide Product Applicability
This versatile production line supports a broad range of biscuit types:
Hard Biscuits
Stick Biscuits (Pocky-style)
Pretzel Biscuits (various shapes)
Extruded Snack Products
Flexible Forming – Quick Shape Changeover
Different biscuit shapes are achieved simply by changing the extrusion mould. We also offer custom mould design services—simply provide your product specifications or technical drawings, and our engineering team will develop moulds tailored to your exact requirements. Pretzel-shaped moulds are available in multiple design options, giving you product variety from a single machine.
Complete Line Configuration
The complete pretzel biscuit production line consists of the following interconnected equipment modules:
Horizontal Dough Mixer
Automatic Dough Tipper and Feeding System
Pretzel Extruder with Cutter
Pretzel Cooker
Salt and Sugar Sprinkler
Tunnel Oven (Diesel / Electric / Indirect Gas-Fired / Hybrid Gas options available)
Turning Unit (90° or 180° configuration, customised to plant length)
Cooling Conveyor and Stacking Machine (Star Wheel or Penny Stacker options)
Key Machine Components
The line is built with high-quality, reliable components to ensure consistent performance and long service life:
Component | Specification / Brand |
|---|---|
Motor and Gearbox | Chinese famous brand (Guomao) |
Main Bearings | Chinese brand; smaller bearings use NSK |
Pneumatic System | AirTAC cylinders for belt tension and deflection adjustment |
Conveyor Belts | PU and Cotton belts |
Machine Covers | 304 Stainless Steel, thickness 1.5mm |
Control System | Siemens transducers and PLC touch screen control |
Warranty | 1 year, with recommended spare parts included for 12-month operation |
Core Component Warranty
Component | Warranty Period |
|---|---|
Electrical Components | 1 year |
Motor and Gearbox | 1 year |
PLC and Transducers | 1 year |
Pneumatic Components | 1 year |
Technical Specifications
Parameter | Detail |
|---|---|
Working Width | Customizable according to production requirements |
Applications | Stick biscuit, Pretzel biscuit, Pocky biscuit |
Control System | Siemens PLC with touch screen interface |
Construction Material | 304 Stainless Steel (food-contact parts and covers) |
Heating Options | Diesel / Electric / Indirect Gas-Fired / Hybrid Gas |
Key Features and Advantages
1. Versatile Product Capability
The line accommodates multiple product types—hard biscuits, stick biscuits, and various pretzel shapes—all on a single platform, giving you production flexibility without multiple machines.
2. Customisable Mould Options
Pretzel-shaped moulds are designed based on customer requirements, offering a range of shape options from a single machine. Custom mould development is available for unique product designs.
3. Reliable Component Sourcing
The machine incorporates Chinese famous brand motors and gearboxes, NSK bearings, AirTAC pneumatic components, and Siemens PLC control systems—ensuring dependable operation and easy parts replacement.
4. Hygienic Stainless Steel Construction
All food-contact surfaces and machine covers are fabricated from 304 Stainless Steel (1.5mm thickness), meeting international food safety standards and facilitating easy cleaning.
5. Flexible Heating Options
The tunnel oven can be configured with diesel, electric, indirect gas-fired, or hybrid gas heating to match your available energy infrastructure and production requirements.
6. Space-Optimised Layout
The line includes 90° or 180° turning units, allowing the system to be configured according to your plant floor space for maximum space efficiency.
7. Full Automation
From dough mixing to cooling and stacking, the line operates with minimal manual intervention, reducing labour costs and ensuring consistent product quality.
8. Comprehensive After-Sales Support
Each line comes with a 1-year warranty, recommended spare parts for 12-month operation, commissioning guidance, operator training, and remote technical support.
Why Choose Skywin for Your Pretzel Biscuit Line
Complete system integration – one supplier for all equipment, ensuring seamless compatibility
Customisable line configurations – working width, oven type, and layout tailored to your factory
Proven export track record – installed in over 50 countries worldwide
Reliable after-sales support – spare parts, training, and technical assistance available
Request Your Customised Line Quote
To receive a tailored line layout and equipment proposal, please provide:
Target working width (customisable)
Target output per shift (kg or tonnes)
Biscuit type (pretzel, stick, Pocky, or combination)
Preferred oven heating type (diesel / electric / gas / hybrid)
Available floor space and plant layout
Contact our sales team with your requirements – we will respond with a detailed configuration, floor plan, and quotation within 48 hours.
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Skywin – Your Trusted Partner in Biscuit Production Solutions
