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Wafer Production Worklow:
Mixing——batter casting—— wafer sheet baking——natural cooling of wafer sheets—— coating + layering of wafer sheets——cooling of wafer blocks with cream or chocolate—— wafer block cutting——packaging.
Main parts of production line
Mixer
This model is an integrated mixer, which is specially used in the wafer production system. The machine includes: batter mixing tank, storage tank, transmission pump and its accessories for the transfer of batter. The slurry mixing tank and the control electric box are made of N304 stainless steel, and the control electric box is required to have good tightness. The capacity of the batter can be converted from 25 kg of flour to 65 kg of batter after 5 minutes of mixing.
Baking Oven
This is very important equipment in the wafer production line. The wafer baking system uses LPG or LNG for heating of the baking plates. The function of the baking oven is fully automatic from spreading batter on the plates through until baked wafer sheets come out of the oven. Baking is even and produces good quality wafer sheets for next procedure. In PLC there is PID controller which is used for controlling the temperature of the baking plates automatically .The collection of required signal of PID is supplied by infrared sensor .The oven status display and the data reset are supplied by a touch screen, all motor have the starting current protection and thermal overload protection.
Door type cooling tower
This machine raises the wafer sheets to have natural cooling. This machine relieves heat stress applied on the wafer sheet during baking process. Unless the sheets are cooled smoothly, it tends to break even for a small impact during further processing of the
wafers due to heat stress. This machine also called stress-reliving machine. This is an improved system according to your requirement increasing width & height of the carry arms. All parts that contact the food are made out of Stainless steel.
Picking Machine
The function of the machine is used in the collection of cake pieces; If there is a temporary failure in either one of the coating machine and cooling chamber of the wafer production line, the machine will automatically collect the qualified wafer continuously discharged from the oven after receiving the PLC instruction, and then put the wafer into use when the fault treatment is completed.
Cream coating machine
This machine is an important piece of machine in the wafer line, which determines the number of wafer sheets and cream layers that should be made. This machine has functions such as: applying cream layer on pre-cooled wafer sheets, draw evenly the cream layer and making the book of wafers sheets with different layer of cream and sheets, then applying slight pressure to hold the wafer/cream together. Number of cream layers and wafer layers can be adjusted as required to have count of 3/ 4/ 5 etc. The machine will automatically count them according to the adjustment made. Anticipate the roller of filler contain automatic constant temperature control. Draw the layer thickness adjustable.
Cooling cabinet
This cooler adopts refrigeration compressors which working with cold water (4ºC), the inside temperature can be adjusted from 0ºC to 8ºC. it is used for cooling the laminated wafers with cream filled, whole shell are made of Stainless steel, And inside wall is
made of PB board, in-out convey belts are adopted food grade PVC. In order to keep the air quality, each in-out of cold air has a filter mesh to filter the impurity in the air.
Cutting Machine
It is a blade cut machine to cut the cream filled wafer sheets depending on the final size required. The cutting size can be continently adjustable. This machine is pneumatically handled so that the smooth transfer through the machine is ensured. The direction changing to have longitudinal and cross will be done automatically. The antiseptic treatment is made after the machine frame and racks made by carbon node steel, the table are polished carbon steel with chrome plating
Specification
This production line features various module configurations to accommodate buyers with varying production requirements. The equipment is characterized by stable performance, compact structure, high output with low energy consumption, minimal personnel requirements, easy maintenance, small footprint, and being environmentally friendly without pollution.
