Application Flexibility

• Feeding lanes: 1‑row, 2‑row, 4‑row, or 6‑row configurations.

• Cream shapes: Round, square, rectangle – easily changed via stencil replacement.

• Sandwich colours: One‑color or two‑color, switchable on the fly.

• Fillings: Cream, jam, chocolate, cheese, and more.

• Packaging options: Trayless packing, pillow‑type flow pack – tailored to your specific retail requirements.

• Multi‑pack layouts: 1×1, 1×2, 1×3, 2×1, 2×2, 2×3 – perfect for value‑packs or variety assortments.

Core Advantages

1. Integrated 2+1 Design – Sandwiching + Packaging in One Line

• Direct‑coupled flow packing machine eliminates intermediate conveying and manual feeding, reducing product damage and contamination risks.

• Packing types: Supports 1×1, 1×2, … 1×6 and 2×1, 2×2, … 2×6 configurations – ideal for multi‑pack retail formats.

• Three independent SERVO drives control film feed, end sealer, and center sealer for precise, high‑speed sealing; an ink‑type date printer is included.

• Packing speed: 250–300 bags per minute (depending on film material, thickness, and pack style).

• Standard conveyor belt length 2540 mm with side‑plate support, photoelectric sensor, and optional middle plastic brush or stainless‑steel belt ensure smooth product transfer.

2. Precision Cream Handling – Consistent Viscosity & Color Switching

• Double‑jacketed cream tanks with hot‑water circulation maintain optimal filling temperature and viscosity – even during long runs.

• Integrated mixing blades and hydraulic pushers prevent ingredient separation, guaranteeing a uniform, homogenous cream texture on every biscuit.

• Dual‑tank system enables instant switching between one‑color and two‑color cream patterns without stopping production – perfect for variety packs or seasonal promotions.

3. Intelligent Biscuit Feeding – Adapts to Your Biscuit Size

• Adjustable single‑ and double‑lane feeding channels, available in vibration‑feed or conveyor‑belt types, accommodate biscuits of different dimensions.

• Hand‑wheels on the sandwiching row allow fine‑tuning for various biscuit sizes; a photoelectric sensor verifies biscuit upright positioning – simply place biscuits on the infeed conveyor, and the system does the rest.

4. Dual‑Color High‑Speed Deposition System

• Cream deposition speed: 500–600 deposits per minute per lane – ensuring the line keeps pace with the biscuit feed.

• Quick‑change stencil molds and additional cream tanks allow seamless transition between single‑color and dual‑color sandwiching.

• Powerful pushers in cream tanks guarantee rapid, consistent filling even at maximum speed.

5. Laser Gap Sensors – Zero Waste, Zero Mess

• PLC‑controlled cream shutoff with laser sensors: if no biscuit is detected, the cream flow stops instantly – preventing waste and keeping the machine clean.

6. Mobility & Waste Management

• Heavy‑duty wheels at the base enable easy repositioning within your production floor.

• Collection pans capture broken biscuits, simplifying waste disposal and maintaining a tidy work environment.

7. Advanced Safety Engineering

• Full‑length acrylic protective covers provide a clear, safe working area – our design prioritizes operator safety more than standard market offerings, with interlocks to prevent operation when covers are open.

Technical Specifications (Machine + Packing Unit)