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1. Intelligent PLC Control – Simple, Reliable Operation
Centralized PLC interface manages machine setup, hopper levels, and speed adjustments with minimal training.
All key parameters – conveyor speed, cream volume, and deposition timing – are easily adjustable via the touchscreen, enabling rapid recipe changes.
2. Advanced Cream Handling & Temperature Control
Double‑jacketed cream holding tanks with hot‑water circulation maintain optimal viscosity, even during extended runs.
Integrated mixing blades and hydraulic pushers prevent ingredient separation, ensuring every biscuit receives a consistent, homogenous filling.
Dual‑tank system allows instant switching between single‑color and two‑color cream patterns without interrupting production.
SUS304 stainless‑steel gear pumps and jacketed connection tubes preserve filling temperature from tank to stencil.
3. Precision Deposition – One‑Color / Two‑Color Flexibility
Cream deposition speed: 500–600 deposits per minute per lane.
Quick‑change stencil design supports round, square, and rectangular cream shapes; swapping molds and adding cream tanks enables seamless transition between single‑color and dual‑color sandwiching.
Laser gap sensors linked to the PLC automatically shut off cream flow when no biscuit is detected – eliminating waste and preventing mess.
4. Smart Biscuit Feeding – Adapts to Your Biscuit Size
Adjustable feeding channels (single or double lane) are available in vibration‑feed or conveyor‑belt versions to suit different biscuit dimensions.
Hand‑wheels on the sandwiching row allow fine‑tuning for various biscuit sizes, while a photoelectric sensor verifies biscuit upright positioning – simply place biscuits on the infeed conveyor, and the system handles the rest.
5. Hygienic, Sanitary Construction
All food‑contact parts are fabricated from SUS304 stainless steel, including cream stencils and interchangeable components.
Removable scrap trays and a mobile cream hopper (detachable for separate cleaning) make daily sanitation quick and thorough.
The pusher system features a double‑chain drive for stable operation, while the open frame design simplifies access for maintenance.
6. Integrated Packaging Option – 2+1 Direct‑Coupling Design
For a complete turnkey solution, the machine can be directly coupled with a flow‑pack packaging unit (optional):
Packing types: 1×1, 1×2, … 1×6; 2×1, 2×2, … 2×6
Packing speed: 250–300 bags/min (depending on film material, thickness, and pack style)
3 independent SERVO drives for film feed, end sealer, and center sealer, plus an ink‑type date printer.
Standard conveyor length: 2540 mm with side‑plate support; photoelectric sensor and middle plastic brush / stainless‑steel belt ensure smooth product transfer.
Bag size range: L 80–500 mm × W 60–150 mm × H 5–45 mm; max film width 380 mm; film thickness 0.03–0.07 mm.
7. Built‑for‑Safety & Mobility
Full‑length acrylic protective covers provide a clear, safe working environment – our design prioritizes operator safety more than standard market offerings.
Heavy‑duty wheels at the base allow easy repositioning within your production floor.
Broken‑biscuit collection pans simplify waste management and keep the work area clean.
| Parameter | Detail |
|---|---|
| Production speed | 1,000 – 1,200 biscuits/min |
| Cream deposition speed | 500 – 600 deposits/min per lane |
| Total power consumption | 5.6 KW |
| Power supply | Single‑phase 220 VAC / 50 Hz |
| Machine dimensions (L×W×H) | 4200 × 950 × 1650 mm |
| Machine weight | 650 kg |
| Food‑contact material | SUS304 stainless steel |
| Packing film width (max) | 380 mm |
| Bag size (L×W×H) | 80–500 × 60–150 × 5–45 mm |
Feeding lanes: Supports 1‑row, 2‑row, 4‑row, or 6‑row configurations.
Cream shapes: Round, square, rectangle – easily changed via stencil replacement.
Fillings: Cream, jam, chocolate, cheese, and more.
Packaging options: Trayless packing or pillow‑type flow pack, customized to your requirements.
