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In high‑speed biscuit lines, misaligned row arrangement is one of the biggest hidden cost drivers – it slows packaging, creates coating defects, and forces expensive manual intervention. The Skywin Sandwich Biscuit Multiplier solves this problem at its root. This intelligent accessory takes your existing product stream – compact rows of 2 or 4 biscuits – and systematically redistributes them into wider, perfectly aligned rows of 8 or 12. The result: a smooth, dense, and consistently spaced flow that feeds your downstream equipment at full rated speed, with minimal waste and zero hand‑sorting.
Built to handle round, square, rectangular, and even irregular shapes – from thin crispy soda crackers to patterned cream sandwiches – this automatic row multiplier integrates seamlessly with any biscuit, cookie, pretzel, or wafer line. It delivers immediate gains in packaging accuracy, chocolate enrobing quality, and overall line OEE, all while reducing labour dependency.
Handles a wide variety: hard biscuits, soft cookies, soda crackers, cream‑filled sandwiches, patterned biscuits, and delicate thin crisps.
Maintains orientation and prevents damage – even fragile products move through without cracking or scuffing.
Selectable expansion modes: 2 rows → 8 rows or 4 rows → 12 rows, matching your existing line configuration.
Output rows are perfectly spaced for downstream enrobers and flow wrappers, eliminating mis‑feeds and jams.
Manual sorting caps at a few thousand pieces per hour, with high error rates and operator fatigue.
The Skywin multiplier processes tens of thousands of biscuits per hour, sustaining consistent alignment during 24/7 continuous production.
By removing the sorting bottleneck, your entire line becomes more compact and productive – typical downstream efficiency improvement of 30‑40%.
Designed to bolt directly onto your existing line – no major modifications required.
Connects effortlessly to:
Biscuit sandwich machines (post‑cream application)
Feeding conveyors and packing machines
Manual or semi‑automatic packing tables
Simple mechanical and electrical interfaces ensure fast installation and commissioning.
Intuitive PLC touch screen – parameter adjustments and recipe storage are quick and straightforward.
Ordinary operators become proficient after brief on‑site training.
Wear‑resistant components and food‑grade stainless steel contact parts reduce failure rates and simplify daily cleaning.
Clear maintenance procedures minimise planned downtime, keeping your line running smoothly.
For chocolate enrobing: Wider, evenly spaced rows ensure consistent coverage, eliminating bare spots or uneven layers – cutting rejection rates significantly.
For packaging: The aligned product stream allows automatic packers to achieve their maximum rated speed, with fewer misfeeds, reduced film waste, and higher package integrity.
| Parameter | Specification |
|---|---|
| Input rows | 2 or 4 (model‑dependent) |
| Output rows | 8 (from 2) or 12 (from 4) |
| Biscuit shapes | Round, square, rectangular, irregular – all with stable alignment |
| Biscuit types | Hard/soft biscuits, soda crackers, cream sandwiches, patterned, thin crispy |
| Processing speed | Tens of thousands per hour – synchronised with upstream capacity |
| Control | PLC with touch screen, recipe storage for different products |
| Construction | Food‑grade materials; stainless steel contact parts; wear‑resistant guides & belts |
| Connectivity | Direct interface with sandwich machines, conveyors, packers, or packing tables |
| Power | Low consumption – integrates into existing line supply |
| Safety | Protective covers and emergency stop as standard |
After a sandwich machine – Expands cream‑filled biscuits from 2 to 8 lanes (or 4 to 12 lanes) before packaging or coating.
Before a high‑speed packing line – Delivers a perfectly aligned stream, enabling packers to run at maximum speed without jams or mis‑packaging.
Before a chocolate enrober – Wider rows ensure uniform coverage, improving product appearance and reducing rejects.
At the end of the line – Connects to a packing table for semi‑automated packing, still cutting manual handling by a large margin.
Biscuit lines (hard, soft, cream‑filled)
Cookie lines (all varieties)
Pretzel stick and shaped product lines
Wafer lines (sheets and sandwiches)
High‑capacity factories focused on minimising manual labour
