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Skywin Sandwich Biscuit Multiplier is a precision accessory that removes the most common bottleneck in high‑speed biscuit lines: inconsistent row alignment before packaging or coating. After sandwiching or cooling, biscuits typically travel in narrow rows (2 or 4 across). This unit systematically accumulates and redistributes them into wider configurations – 2 rows to 8 rows or 4 rows to 12 rows – creating a perfectly aligned, dense product stream that feeds downstream equipment at full capacity.
Maintains precise alignment for biscuits of all shapes – round, square, irregular, and delicate thin crisps.
Even surface‑patterned or fragile soda crackers are guided smoothly without cracking or scuffing.
Choose your expansion mode: 2 → 8 rows or 4 → 12 rows to match your existing line layout.
Output rows are perfectly spaced for chocolate enrobing and high‑speed flow wrappers, eliminating mis‑feeds.
Replaces slow, error‑prone manual sorting (a few thousand pieces/hour) with automatic continuous operation – tens of thousands of biscuits per hour.
Runs reliably 24/7 with consistent alignment, keeping your entire production line at peak rhythm.
Typical downstream efficiency improvement: 30‑40% – faster packaging, less waste, higher OEE.
Designed to bolt directly onto existing lines – connects to:
Biscuit sandwich machines (after cream application)
Feeding conveyors and packing machines
Manual or semi‑automatic packing tables
Requires no major modifications to your current biscuit manufacturing equipment.
Intuitive touch‑screen PLC control – simple parameter adjustments and recipe storage.
Ordinary operators become proficient after a short training session.
Wear‑resistant construction and food‑grade stainless steel contact parts reduce downtime.
Routine cleaning and maintenance are straightforward, keeping your line running smoothly.
Chocolate coating: Wider, evenly spaced rows ensure uniform enrobing coverage – no bare spots or uneven layers.
Packaging: The aligned biscuit stream allows automatic packers to run at their maximum rated speed, reducing jams, mis‑packaging, and film waste.
| Parameter | Details |
|---|---|
| Input row configuration | 2 rows or 4 rows (depending on model) |
| Output row configuration | 8 rows (from 2) or 12 rows (from 4) |
| Biscuit shapes | Round, square, rectangular, irregular – all with stable alignment |
| Biscuit types | Hard/soft biscuits, soda crackers, cream sandwiches, patterned biscuits, thin crispy products |
| Processing speed | Tens of thousands of biscuits per hour – speed matches upstream line capacity |
| Control system | PLC with colour touch screen – parameter storage for different products |
| Construction | Food‑grade materials; contact parts in stainless steel; wear‑resistant guides and belts |
| Integration interfaces | Direct connection to sandwich machines, conveyors, packers, or packing tables |
| Power consumption | Low – easily integrated into existing line supply |
| Safety | Protective covers and emergency stop as standard |
Input – Biscuits enter from the upstream conveyor (e.g., sandwiching machine or cooling tunnel) in compact rows of 2 or 4.
Accumulation & realignment – Guided lanes and synchronised belts gently separate and spread the biscuits into wider rows (8 or 12) without altering their orientation or damaging delicate edges.
Output – The newly expanded, densely packed rows discharge directly onto a downstream conveyor feeding a chocolate enrober, packaging machine, or packing table.
Continuous operation – The entire process runs automatically, maintaining perfect row alignment even at maximum speed – no operator intervention required.
