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The 3+2 biscuit – three crisp biscuits with two creamy layers – delivers a superior cream‑to‑biscuit ratio that discerning consumers love. But producing this premium format at high speed, while maintaining consistent cream weight and biscuit integrity, demands specialised equipment.
The Skywin 3+2 One‑Lane Sandwiching Line is engineered precisely for this task. It combines a high‑precision creaming unit capable of 500–600 individual cream applications per minute with a directly integrated flow packing machine, forming a continuous production cell. From biscuit feeding to the final sealed pillow pack, the system runs automatically – dramatically reducing manual handling, cutting labour costs, and ensuring product consistency that manual operations simply cannot match.
The system adapts to your specific needs across multiple dimensions:
| Feature | Options |
|---|---|
| Feeding tracks | Single row, 2 rows, 4 rows, or 6 rows |
| Cream shapes | Round, square, rectangular – matching your biscuit profile |
| Cream colours | One colour or two colours |
| Fillings | Cream, jam, chocolate, and other pastes |
| Packing type | Trayless packing or pillow (flow wrap) packing |
| Pack arrangements | 1×1, 1×2, 1×3 … 2×6 – flexible for retail and wholesale |
| Parameter | Specification |
|---|---|
| Format | 3+2 (3 biscuits with 2 cream layers) |
| Lane configuration | One lane (expandable – ask about multi‑lane options) |
| Creaming speed | 500–600 biscuits/min (individual cream depositions) |
| Total output (integrated) | 500–1,200 sandwiches/min |
| Cream colours | One or two colours |
| Biscuit shapes | Rectangular (L35‑80 × W30‑70mm) / Round (Ø35‑70mm) |
| Fillings | Cream, jam, chocolate, and other pastes |
| Power supply | 4 kW / 220V / 50Hz |
| Machine weight | Approx. 1,250 kg |
| Construction | 304 stainless steel food‑contact parts; collection pan included |
| Parameter | Specification |
|---|---|
| Packing speed | 250–300 bags/min (subject to film material and pack size) |
| Packing arrangements | 1×1, 1×2, 1×3 … 1×6; 2×1, 2×2, 2×3 … 2×6 |
| Bag size range | Length 80‑500mm × Width 60‑150mm × Height 5‑45mm |
| Max film outer diameter | ≤ 300 mm |
| Max film width | 380 mm |
| Film thickness | 0.03‑0.07 mm |
| Servo drives | 3 independent servos – (1) Film & end sealer, (2) Centre sealer, (3) Conveyor feed |
| Date coding | Ink‑type date printer (standard) |
| Conveyor | Standard length 2540 mm with side plates; optional plastic brush or stainless steel belt |
| Sensing | Photoelectric sensor for product registration |
| Total power | 5.6 kW / Single 220VAC / 50Hz |
| Machine dimensions | 4,200 × 950 × 1,650 mm (L×W×H) |
| Food‑contact material | 304 stainless steel |
| Machine weight | Approx. 650 kg |
